Short article this time. I thought that would be appropriate after the mammoth one I wrote for the last update. Speaking of which, how is the head sculpting going for those of you out there who have tried it? I would love to hear some comments or see some pictures of your work. Mail them to jaycoxma@pilot.msu.edu.

Anyway, today's article will focus on how to make custom hands. If you like Mego hands just the way they are, then this article isn't for you. However, for those of us out there who would like to replicate the great work we see by guys like Charlee Flatt, are constantly demanding a greater level of playability from our toys, then read on!

Have you ever wanted a Mego hand that was making a fist or that could grasp a gun without looking weird? Then this article is for you!

And you want to know the best part of all this? It requires no sculpting! That's right, you don't have to do any sculpting of the hands yourself.

How so, Matt?  I hear some of you say. If we don't sculpt the hands ourselves, where will we get them from?

Simple, some kind people have already done that job for us. A quick walk down the toy aisle, looking at the multitude of figures put out by Toy Biz, will be very enlightening for the customizing individual. The first thing I'm sure you'll notice is that, in keeping with today's harsh comic book images, the figures are very exaggerated. No stone of overwrought expression is left unturned.

Now this is not to some people's taste (though I must admit that I have a fondness for these figures), nevertheless, they do provide great raw materials from time to time. Lately, I've been noticing a trend with Toy Biz's product in that in order to get more expressive hand poses, they've greatly enlarged the size of the hands so that they are out of scale with the rest of the body.

Perfect examples of this include, Adam Warlock, Nick Fury, the Punisher, Doc Ock. And, in one of those divine quirks of fate, these hands happen to be wonderfully in scale with Megos.

However, what to do about the wrist problem? How to attach them to a Mego body without losing range of movement? In basic terms we cut off a Mego wrist joint, attach it to a Toy Biz hand, make a mold of the whole thing, cast it, and presto, it's custom hand time!

So let's get on with it.

You will need:

- Mego hands
- Toy Biz Figure with hands in scale to a Mego body
- X-Acto Knife
- Miliput or Plumber's epoxy
- Contact Cement
- Bondo
- Vaseline
- Cooking Spay or Mineral Oil
- 2-part casting resin such as "pour-a-kast" or "liquid satin"
- Nail polish in desired color
 
 

A) Here we see Dr. Octopus from the recent Toy Biz Spider Man assortment called, "Web Splashers." I picked this figure because he was in the clearance bin and had nice expressive hands. B) Here we see my ham fisted attempt to recreate how expressive they look. I'm not the best drawer in this world when it comes to the human hand. I like a figure that has one open and one closed hand.
C) Using your X-acto knife, cut the hands off just at the base, slightly above the wrist. D) With your Mego hands, use the X-acto knife to cut the ball-joint of the wrist off so that it remains one solid piece (see right).
E) Using contact cement, glue the ball joint for the wrist to the Doc Ock (or other character's of choice) hand. You'll notice in the picture on the right that the edges might not always line up.... F) ...therefore, he have smoothed this seam out using Miliput (or Plumber's epoxy putty) and then sanded it smooth. The hand is not ready to be molded.
G) Create a two-part mold in Bondo using the technique described in my article on "How to Make a Custom Namor." Basically fill a shallow tub (pregreased with vaseline) with bondo. Grease your custom hands, press them into the mold along with some pen caps in order to make guide pegs, allow to set. Once set, coat everything with a layer of vaseline so that the second part of the mold won't stick to the first.... H) ...... Then pour on the second part of the mold. (it might be worth your while for this job in total to use a better molding agent than Bondo since hand can be fragile and small trying to get them out of the mold. Something like a two-part mold-building putty. It's up to you).
I) Separate your two mold halves and remove the originals. In one half of the mold, take your drill and drill pour-holes through the depression caused by the original hands in the mold so that they go all the way through to the outside of the mold face. Coat the insides of the mold with a light smear of mineral oil. Secure it with rubberbands and a strip of tape around the mold seam to prevent leakage. J) Mix up equal parts of the casting resin to be poured into the mold. Using a bulb dropper, or eye-dropper, or syringe, pour in the resin until it you can see it backing up the pour-hole. Jiggle the mold slightly to make sure that the resin just isn't sticking to the walls of the pour-hole.
If you found that your cast came out poorly or has air bubbles, try constructing what I call a "poor man's rotocaster." A rotocaster is when plastic is injected into a mold that is spinning so that the centrifugal force  pushes the plastic resin into all the crevices of the mold. An easy one can be made by ripping the pocket out of an old pair of pants and attaching two strings to it as if it were a money purse. Once you've poured the plastic, place the mold into the pocket so that the pour-hole points along the radius of the circle defined by the spinning motion. Now spin the sling around slowly for about fifteen seconds and that should do the trick. 
K) Wait until the resin has set and then remove your brand new casts of hands! Use sandpaper and X-acto blades to remove any imperfections.
L) Take a small drill bit and drill a pin hole in the ball joint of the wrist. M) Take the pin that you had left over from step D, and fit your new hand onto the Mego body, sliding the pin into place. The hand can now be painted. I've found recently that what works well is colored nail polish. You should be able to find a variety of colors at your local drug store. Always seal them with a nail polish sealer. And now you're done!
BUT....... what if you wanted to make posable hands? Well that's ever easier because it requires no casting or molding. Here's what you'll need for this: 

- Mego hands 
- Drill with very fine bit, or heavy needle 
- A thin pottery wire 12-14 gauge (find at crafts and plant store). 
- Plasti-Dip brand plastic tool handle coating (available from hardware store) 
- a small tin of toluene* (available at hardware store) 
- Old coat hanger 

* Toluene is a HIGHLY volatile chemical and can cause brain damage and liver damage if inhaled strongly. Always use OUTSIDE with proper ventilation!

N) Start by cutting the fingers off of your Mego hands using the X-acto knife. If you don't want posable thumbs, leave the originals on. O) Using your dremel, or drill with small bit, or even a heavy  sewing needle, make four sockets for your new fingers to fit into. Make them sufficiently deep so that the new fingers won't pop out later (about 1cm).
P) Cut out 8-10 fingers out of the thin wire. You should have no trouble finding this at a local arts and crafts store. Q) Press your new fingers into the sockets created in step O. Use a wire cutters to adjust their length as desired.
R) Read the instructions for using Plasti-dip carefully as it can be dangerous if used improperly. The fumes alone will knock you on your ass. By passing a wire through the ball joint of the hand, you should be able to dip your custom hand directly into the Plasti-Dip to coat it. However, if it is too thick, it will need to be thinned with some toluene and applied with an old paint brush. Only MIX THIS IN A DISPOSABLE BOWL MADE OF METAL. You cannot mix toluene and Plasti-Dip in anything else as it will dissolve it! S) It's better to use several thin coats rather than one thick one. Follow the instructions included in the Plasti-Dip carefully, as I will not reprint them here. Allow your custom Hands to air dry suspended over some aluminum foil to catch any drips. In a few hours when it has dried completely, you can.....
T) .....now attach it to the wrist  of your Mego body and paint it the desired color, and voila! you now have  posable hands... perfect for guys like Spiderman or Dr. Strange.


That's all for today.....


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